Pump the manual central lubrication handle (if equipped) or manually grease the main drive bearings using a high-quality lithium-based grease.
The system will calculate the automated motorized adjustments. Confirm and execute the format change. Step 2: Cover Material Feeder Setup
Remedy: Increase the mechanical spring tension on the pressing rollers. Issue 2: Poor Corner Folding (Open Corners)
The Kolbus DA 36 produces hardcases for books, files, photo albums, and luxury packaging. It handles cloth, paper, and synthetic cover materials alongside rigid cardboard boards. : Up to 36 cases per minute.
, this guide outlines the standard operating procedures and maintenance requirements for the unit. 1. Key Technical Specifications The DA 36 is known for its durability and mechanical speed. Production Speed: Kolbus Da 36 Manual
: Align the mechanical feed pushers to engage cleanly with the bottom board in the hopper.
Always adhere to fundamental safety principles when working with the Kolbus DA 36 or any similar industrial machinery. Before any maintenance, ensure the machine is completely powered off and locked out. Never bypass or disable any safety guards; they are in place to protect operators from the machine's many moving parts and pinch points. Always use the proper tools and personal protective equipment, such as gloves and safety glasses, when handling adhesives or performing maintenance. If you are uncertain about any procedure, consult a qualified technician or refer to the machine's official documentation.
Utilizes a pile or stream feeder with suction heads to lift and transfer the outer cover material.
Industrial bookbinding machines are unforgiving. The DA 36 has multiple nipping stations, glue rollers, and feeding sections. The manual contains specific lock-out/tag-out procedures and safety guards that must be in place. Operating without the manual violates OSHA standards in the US and similar health and safety regulations globally. Pump the manual central lubrication handle (if equipped)
The manual calls for obsolete lubricants like "Kolbus Spezialöl 19." Use a cross-reference chart (available from Kluber Lubrication) to find modern substitutes.
Master the Kolbus DA 36: A Practical Guide to the Case Maker Manual
: The board and spine feeding arms position the cardboard elements precisely onto the glued sheet.
Turn on the circulation pump to ensure even temperature distribution. Step 4: Position the Twin Picker Arms Step 2: Cover Material Feeder Setup Remedy: Increase
The is a legend of industrial bookbinding for a reason: it is durable, fast, and produces a perfect case-bound book. But its complexity is its Achilles' heel. Without the original operator’s manual, you are not operating a precision machine; you are nursing a potential disaster.
: Operating high-speed bindery equipment carries risks. The manual outlines the safety guard interlocks and emergency stop procedures.
Given the age of many DA 36 units (manufactured from the 1970s through the 1990s), finding a new original hard copy from Kolbus directly is difficult. However, several avenues exist: